ManuFx: an end-to-end custom manufacturing platform, Bengaluru, India.

Manufacturing solutions built for grid infrastructure.

Components for overhead transmission systems

Towers, foundations and line hardware for new lines, upgrades and replacements.

Tower & Pole Structures

  • Lattice towers & tubular monopoles
  • Cross-arms, bracing & body extensions
  • Peak extensions & special tower sections
  • Tower-mounted equipment brackets

Foundations & Stub Assemblies

  • Stub angles & stub-setting templates
  • Anchor cages & foundation bolt sets
  • Base plates & grillage assemblies
  • Embedded plates & pile-interface steel

Insulator & String Hardware

  • Suspension and tension yokes
  • Clevises, shackles & socket fittings
  • Arcing horns & corona fittings
  • Insulator-string attachment hardware

Conductor & Earthwire Hardware

  • Suspension & strain clamps
  • Spacers, spacer-dampers & vibration dampers
  • Jumper terminals & compression fittings
  • Earthwire suspension & tension fittings

OPGW & Groundwire Accessories

  • OPGW downlead clamps & guides
  • Joint-box mounting brackets
  • Grounding leads & bonding clamps
  • Cable storage & slack-loop brackets

Tower Access & Safety

  • Step bolts & climbing attachments
  • Anti-climbing devices & barriers
  • Fall-arrest rail brackets
  • Circuit, phase & danger-sign plates

Fabricated components for open-air substations

Equipment steelwork, bus supports and yard assemblies for AIS switchyards.

Bus Gantries & Rigid Bus Supports

  • Main bus gantries & equipment portals
  • Rigid-bus support columns & insulator stools
  • Bus-section & transfer-bus support steel
  • Expansion-joint and phase-spacing supports

Transformer & Reactor Structures

  • Transformer base rails & jacking pads
  • Shunt-reactor support frames
  • Neutral-bushing and cable-box access steel
  • Oil-pit cover frames & embedded interface steel

Switchgear Equipment Supports

  • Circuit-breaker support frames
  • CT / PT / CVT support structures
  • Isolator & disconnector supports
  • Surge-arrester support structures

Flexible Bus & Jumper Assemblies

  • Flexible bus jumpers & terminal palms
  • Droppers, tee-connectors & expansion connectors
  • Equipment terminal connectors
  • Phase-spacing and jumper support hardware

Outdoor Marshalling & Cable Interfaces

  • Marshalling-kiosk base frames & plinths
  • Cable-trench edge angles & support steel
  • Outdoor tray bridges & crossover supports
  • Junction-box stands & sunshade frames

Substation Perimeter & Access Steel

  • Perimeter fencing & equipment gates
  • Equipment access stairs & handrails
  • Transformer / reactor maintenance platforms
  • Lighting poles & security-camera mounts

Precision steel for compact GIS installations

Indoor steel for GIS bays, bus ducts, control panels, bonding and maintenance.

GIS Hall Interface Steel

  • Mezzanine and service-deck steel
  • Equipment-zone structural frames
  • Wall / floor interface frames
  • GIS hall embedded channels & inserts

GIS Bay Base & Alignment Frames

  • GIS bay base frames
  • Bay alignment rails & shim packs
  • Expansion-joint & interface frames
  • Factory-assembled mounting skids

GIB & Bus-Duct Support Systems

  • GIB / bus-duct support frames
  • Wall / ceiling GIB brackets
  • Expansion-joint support stools
  • Wall-penetration sleeves & interface frames

Local Control & Panel Mounting

  • LCC mounting frames & base channels
  • Relay-panel support channels
  • Local terminal-box stands
  • Battery / charger rack frames

Indoor Bonding & EMC Hardware

  • Main earth-bar support brackets
  • Flexible enclosure bonding links
  • Cable-screen bonding plates
  • EMC bonding studs & grounding bosses

GIS Handling & Maintenance Frames

  • Removable GIS service platforms
  • Lifting-beam support frames
  • Breaker-module handling trolleys
  • Temporary maintenance barriers & guards

Interface packages that connect assets to the grid

Hardware for the point where plants, storage and factories meet the utility grid.

Line Entry & Dead-End Interfaces

  • Dead-end portals at grid-entry bays
  • Terminal monopoles & compact entry structures
  • Overhead-to-cable transition gantries
  • Line-angle / phase-transfer interface steel

HV Cable Termination Structures

  • Sealing-end support frames
  • Cable-cleat support frames
  • Link-box mounting frames
  • Sheath-voltage-limiter support brackets

Metering & Grid-Compliance Supports

  • Revenue-metering CT / VT support steel
  • Metering-panel and kiosk base frames
  • Disturbance-recorder cabinet stands
  • Power-quality equipment mounting frames

Protection & Interface Kiosks

  • Protection-panel kiosk structures
  • Teleprotection / communication cabinet frames
  • Grid-interface relay-rack supports
  • Weatherproof control-kiosk bases

Generation & Storage Interconnect Skids

  • Metering & protection skids
  • Neutral-grounding resistor skids
  • Auxiliary AC / DC distribution skids
  • Interface transformer accessory skids

Boundary & Demarcation Structures

  • Utility / customer demarcation frames
  • Metering-compound structural frames
  • Cable-entry portal assemblies
  • Boundary signage & equipment-label frames

Engineered solutions for non-standard grid needs

Retrofits, replacements, prototypes and site-constrained builds, made to your drawings.

Brownfield Retrofit Kits

  • Adapter plates & bolt-pattern converters
  • Split-frame retrofit assemblies
  • Extension brackets for existing steelwork
  • Field-fit transition pieces

Reverse-Engineered Replacements

  • Obsolete brackets recreated from samples
  • Legacy base frames & support stools
  • Replacement doors, covers & guards
  • Matching hardware for legacy equipment

Prototype & First-Off Builds

  • First-article fabricated components
  • Trial-fit assemblies & mock-ups
  • Production-intent prototype enclosures
  • DFM-led revision builds

Modular Preassembly Packages

  • Preassembled bolt-up modules
  • Tagged subassemblies for site erection
  • Transport frames & lifting fixtures
  • Integrated structural / enclosure packs

Site-Constraint Solutions

  • Split sections for restricted access
  • Knock-down frames for on-site assembly
  • Low-headroom lifting solutions
  • Space-constrained custom support kits

Shutdown & Critical Spares

  • Fast-track maintenance replacements
  • Outage-specific spare assemblies
  • Damage-recovery parts
  • Pre-kitted critical spares

Need something that isn’t listed? We also make custom grid parts and assemblies to your drawings.

  • 25–765 kV: Grid Voltage Classes
  • AIS + GIS: Substation Systems
  • 300k MT: Annual Fabrication Capacity

What ManuFx brings to every grid-infrastructure project

  • Package-level delivery. Tower steel, gantries, hardware and enclosures under one execution plan.
  • Galvanizing-led fabrication. Suppliers equipped for long steelwork, heavy sections and hot-dip galvanizing.
  • Drawing & revision control. Every part traced through drawings, BOM revisions, inspection and dispatch records.
  • Project logistics. Bundling, tagging and dispatch planned for long, heavy and site-sequenced parts.

Certifications and standards

  • IS 802, Bureau of Indian Standards IS 802
  • IS 4923, Bureau of Indian Standards IS 4923
  • IS 7215, Bureau of Indian Standards IS 7215
  • ISO 9001 ISO 9001
  • ISO 14001 ISO 14001
  • ISO 45001 ISO 45001
  • IEC 61936 IEC 61936
  • American Institute of Steel Construction
  • ASTM International

Why transmission & substation teams choose ManuFx

One partner for grid components, from drawing to delivery.

  • Breadth & Depth. Line, substation and interconnection steel and hardware from one partner
  • Drawing to Dispatch. Engineering review, fabrication, galvanizing and inspection in one workflow
  • Built for Site Schedules. Tagged, bundled and dispatched in the order your site needs

Applications across the power grid

  • New Transmission Corridors
  • Renewable Power Evacuation
  • HV Cable Transition Stations
  • Data Center Grid Connections
  • Grid Interconnections
  • Substation Expansions

Processes, materials and finishes

Materials: E250 Structural Steel, E350 Structural Steel, S355 Structural Steel, A36 Carbon Steel, Structural Hollow Sections, High-Strength Fasteners, Anchor Bolts & Foundation Steel, Hot-Dip Galvanized Steel, Copper Busbar, EC-Grade Aluminium, 304 Stainless Steel, 316L Stainless Steel, Zinc Metallizing, Duplex Coating, Epoxy / PU Protective Coatings.

Processes: Laser / Plasma Cutting, CNC Drilling & Punching, Plate & Section Bending, Rolling & Forming, MIG / MAG Welding, SMAW Welding, Robotic Welding, Machining & Facing, Fit-up & Structural Assembly, Busbar Cutting & Bending, Copper / Aluminium Fabrication, Threading & Fastener Processing, Dimensional Inspection, NDT & Weld Inspection, Trial Assembly.

Finishes: Hot-Dip Galvanizing, Duplex Coating System, Zinc Metallizing, Epoxy Primer, PU Topcoat, Powder Coating, Shot Blasting, Grit Blasting, Pickling & Passivation, Anodizing, Zinc Plating, Protective Oil / Rust Preventive, Coating Thickness Inspection, Surface Preparation to Sa 2.5, Project-Specified Paint Systems.

Other industries we serve

Planning a grid project?

Send your drawings and requirements. We’ll quote, manufacture and deliver to your specification.

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